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Long-term Episode 268 · Question 4

The roof of the Xiaomi Pengcheng N90 Max can withstand nearly 14 tons of crushing force. How is this achieved, and what is its benefit in daily driving scenarios?

Official answer

High roof crush strength indicates excellent body structure strength and optimal load path design, serving as a key metric for evaluating passive safety design. In the C-IASI roof strength test, a roof capable of withstanding pressure equal to four times the vehicle's own weight is considered excellent (G).

The Xiaomi Pengcheng N90 Max has a maximum single-side roof crush load of 136.6 kN, which converts to a mass of nearly 14 tons, equivalent to withstanding approximately five times its own weight. This outstanding roof crush performance is primarily due to the following design features:

  • The N90 Max features an armored cage body structure, with high-strength steel and aluminum accounting for up to 90.4%, forming a high-strength core protection zone for the occupant compartment.
  • It uses an oversized integrated hot-formed door ring that spans the A, B, C, and D pillars, covering the first, second, and third rows. The characteristics of integrated hot forming effectively reduce risks such as weld point failure and stress concentration when dispersing collision forces. The integrated door ring also forms a more complete load path with the sill beam and floor crossbeam, helping to disperse roof pressure.
  • A 2.51 m long, 2200 MPa hot gas-formed tube creates an embedded roll cage that spans the A, B, and C pillars, covering the first, second, and third rows. This further enhances roof crush resistance, providing high-strength top protection for the occupant compartment.
  • Roof crush performance is mainly designed to address rollover accidents, which are low-probability but have extremely severe consequences. When a vehicle rolls over or undergoes continuous rolling at high speeds, the roof is the first part to contact the ground and bear huge impact loads. If the roof structure lacks sufficient strength, it may collapse and deform, directly intruding into the occupant compartment. Therefore, increasing roof crush strength significantly improves occupant protection in rollover accidents.

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